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Fluid Bed Processor – Advanced Processing Solutions by Shakti Pharma Tech
Shakti Pharma Tech proudly presents its Fluid Bed Processor, a cutting-edge solution for drying, granulating, and coating processes in pharmaceutical and allied industries. Designed with precision and innovation, our Processor (PLC table-top model) is perfect for small-scale production and R&D applications. This advanced equipment ensures uniform drying, efficient granulation, and consistent coating, making it an essential tool for enhancing your manufacturing processes.
It is engineered for superior performance, offering precise control over critical parameters such as temperature, airflow, and time. This ensures optimal results while maintaining the quality and integrity of your products. Its compact, table-top design is ideal for laboratories and facilities with limited space, providing exceptional functionality without compromising efficiency.
At Shakti Pharma Tech, we strive to provide reliable and innovative solutions that meet the evolving needs of the pharmaceutical industry. We offer a wide range of equipment to support your production goals. Check out our Capsule Filling Machines and Tablet Machines for comprehensive solutions.
To stay updated on the latest trends in pharmaceutical machinery, explore resources from trusted industry organizations like ISPE for insights into best practices and standards.
Visit our Fluid Bed Processor page to learn more about this innovative equipment. Shakti Pharma Tech is your partner for advanced, reliable, and efficient pharmaceutical machinery.
| Model | SFBP - 500 G | SFBP - 1K |
|---|---|---|
| Product Container | ||
| Container Volume | 500 G / ½ Ltr | 1.2 Kg |
| Batch Capacity At 0.5 Bulk Density | 25 Grams Min / 350 G Max. | 350 G Min / 1 Kg Max. |
| Electrical Power | ||
| Power Supply - Voltage | 440 / 220 V, 3 PH, 50 / 60 Hz. | 440/220 V, 3 PH, 50 / 60 Hz. |
| Total Load | 3 kVA | 3 kVA |
| Electrical Heating | ||
| Drying Temp in °C | Max 80° C | Max 80° C |
| Heater | 2 Kw | 2 Kw |
| Compressed Filtered Air | ||
| Consumption | Max. 100 Nm³ / h | Max. 100 Nm³ / h |
| Maximum Pressure | 6 Bar | 6 Bar |
| Spray Pump | ||
| Spraying Nozzle - Top Spray | 1 No. With 1 MM Size Tip. | 1 No. With 1 MM Size Tip. |
| Spraying Nozzle - Bottom Spray | 1 No. With 1 MM Size Tip. | 1 No. With 1 MM Size Tip. |
| Peristaltic Pump | 0.25 HP With 4 To 100 Ml / Min | 0.25 HP With 4 To 100 Ml / Min |
| Dimensions & Weight | ||
| Machine Dimensions | 700 W x 890 D x 870 mm H | 700 W x 890 D x 900 mm H |
| Table Trolley Dimensions (Option) | 900 W x 850 D x 700 mm H | 900 W x 850 D x 700 mm H |
| Net Weight | 90 Kg | 90 Kg |
It works on the principle of air flow. The process is as follows.
Step 1 : Mixing Dry mixing by fluidizing the material in the machine.
The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size.
Step 2 : Agglomeration / Granulation with TOP SPRAY
Mixed powder is build up into powder granules. The fluidized powder is wetted with binders using top spray guns (Top spraying system). Solvent or water is used for binders. The moistened granulates are dried using hot air and cooled as required.
Agglomeration / granulation
This process is used in fluid beds to form granules from a fine powder. The fluidized powder is wetted with binders using top spray guns. Solvent or water is used for binders. The fluidized powder is wetted until liquid bridges are formed between particles Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments using hot air.
This technology used for formed granules are dust free granules with free flow properties, good dispensability and excellent solubility due to porous structure.
GRANULATION & AGGLOMERATION by TOP SPRAYING SYSTEM
PALLETS COATING BY BOTTOM SPRAYING SYSTEM (WURSTER COATING):
