Bi Layer Tablet Press Intrumented - GMP - Pilot 200

Detailed Specification for Bi – Layer Tablet Press Intrumented (GMP) (Pilot 200)

Technical Specifications
System Features
Lab Press Control System Overview
Advantage

MODEL (Tooling)	B	D	B + D
No. Of Station	11	9	7+7=14
Material Feeding System	1st Layer Gravity Feeder & 2nd Layer Force Feeder	1st Layer Gravity Feeder & 2nd Layer Force Feeder	1st Layer Gravity Feeder & 2nd Layer Force Feeder
Max. Compression Load 1st Layer (Tons)	20 kN / 2 Tons	20 kN / 2 Tons	20 kN / 2 Tons
Max. Compression Load 2nd Layer (Tons)	45 kN / 4.5 Ton	45 kN / 4.5 Ton	45 kN / 4.5 Ton
Max. Tablets Dia. (MM)	16	19	19 For “D” Tooling 16 For “B” Tooling
Max. Depth Of Fill 1st Layer	19 mm	19 mm	19 mm
Max. Depth Of Fill 2nd Layer	8 mm	8 mm	8 mm
Pneumatic Ejection	For Sample weight check – SHAKTI Dust Extraction Unit Required	For Sample weight check – SHAKTI Dust Extraction Unit Required	For Sample weight check – SHAKTI Dust Extraction Unit Required
Sampling Device for Weight Check	1st Layer by pneumatic ejection	1st Layer by pneumatic ejection	1st Layer by pneumatic ejection
Turret Speed (RPM)	3 to 30	3 to 30	3 to 30
*Output Tablets/ Hour [max]**	19500	16000	12000
*Output Tablets/ Hour [min]**	1980	1620	1200
Both Hopper Capacity	1.5 +1.5 kg	1.5 +1.5 kg	1.5 +1.5 kg
Main Electric Motor (Driven through ACVF)	3 HP, 1440 RPM, 3 Phase	3 HP, 1440 RPM, 3 Phase	3 HP, 1440 RPM, 3 Phase
Force Feeder Motor	RPM – (5-65) 1/8 HP, 3 Phase	RPM – (5-65) 1/8 HP, 3 Phase	RPM – (5-65) 1/8 HP, 3 Phase

The speed of the Turret is adjustable through ACVF variable drive system.
The Speed of the Force feeder Adjustable with A.C.V.F. Variable drives system.
All Electrical Controls on Touch Screen.
Excellent accessibility for quick cleaning and product conversion.
Turret – Central drive Mechanism with Powerful Gearbox.
Double Compression Mechanism for Double Layer Tablet.
Dust Suction Nozzle Arrangement.
Tablet Thickness & Weight adjustment controls outside compression zone.
All critical parts made in CNC machines.
Turret Die plate & material contact parts are made of SS 316
Outside controls for quick setting of Tablet thickness & Weight adjustment.
Gravity feeding system for Easy charging of granules & minimum wastage of material.
Force Feeder system for First & Second layer.
First layer Pneumatic ejection for checking weight.
Totally enclosed. GMP model.
All Fasteners are of SS 304.
All Guards magnet catch with Stainless steel Covers.
All Bakelite Knobs Fixed with stainless steel threaded studs.
Lower cam track can change without lifting Turret & no need of any setting.
Charging Hopper with Powder Level window and material stop Cock facility.
Turret Guard with full height to cover wiper seal area.
Utilizes “TSM” or “EU” “B”, “D” and “BB” standard tool configurations.
Lower roll carrier Oil tray with SS 304 material.
All Electrical Components are CE approved.
Lower Punch Wiper seal with NT6/a is an Acrylonitrile Butadiene Rubber of Hardness Shore ‘A’ 88°, Temp range 40°C to 100°C, surface roughness static – 0.8 µm with corrosion resistant metal ring houses NBR element for smooth Lower punch operations.
Minimum 3 mm thickness tablet can be press.
Base Plate inside/outside Cladded with SS 304.
Turret & Cam Tracks Processed by Electrode less Nichol Plated (ENLP) for Long life.
Turret & Cam Tracks Processed by Electrode less Nichol Plated (ENLP) for Long life.
Special R & D Purpose machine with Combined “B”, “BB” & “D” Tooling available.
Pressure Roller & Pins are processed with hard heat-treatment.
Low noise level.
Upper guard & Lower side guard interlocking for operator’s safety.
Miniature Circuit Breaker for over load Protection as a Safety Feature.

Tablet Press Control System works force based press control system that utilizes feedback of measured compression peak force value to continuously adjust die fill level and thus compression force. It establishes and maintains target compression force feed back control scheme. The press control system automatically rejects tablets that fall outside of the designated compression force limits. HMI – PLC system provide features like

Touch Panel function for hassle free operation
Recipe Management covers following information
- Recipe number ( Automatic Generation in sequence )
- Recipe code
- Tablet Parameters like
  - Product Name
  - Product Code
  - Product Size
  - Product Shape
  - Product Weight
  - Product Thickness
  - Product Hardness
- Machine Parameter like
  - Machine Speed RPM
  - Feeder Speed RPM
  - Applied Pressure
  - Die fill depth
- Control Parameters like
  - Target Compression force limit
  - Die fill control Upper / Lower limit
  - Tablet Rejection Upper / Lower Limit
Batch Management cover additional parameters like
- Operator Code
- Batch Start Time
- Batch Size in Nos. of Tablet
Load cell software calibration
Advance sensor diagnostic
Advance actuator diagnostic
User Password Management
On demand Report generation Management for
- Batch
- Recipe
- Alarms

Increase Productivity
Reduce Product Loss
Standardize Operations
Minimize Batch-to-Batch Variability
Temper Proof data
Minimize Maintenance Cost
Improve Quality

The tablet output depends upon the following factors.

The Tablet output depends upon the properties, tablet shape, weight, thickness as well as quality of granules of material to be compress.
Ambient Conditions.
Table Dimension for customer- 850 x 760 x 620 mm ht.
Working Area / Room size require for customer- 8 feet x 9 feet.
* Actual Output is normally 80 % of this value.

Note

Electric voltage & frequency can be provided as per customer’s requirement to specify while placing an order.
The rights for the modification in design & spaces are reserved without prior notice.

Optional Accessories

IQ, OQ, DQ Documentation & Test Certificates can provided on demand.
Table Trolley.
Tablet De Dusting & De burring Unit.
Dust Extraction Unit.

Packing Information

PARAMETER	SPECIFICATION
Machine Dimensions L x W x H (mm)	Maximum 420 RPM.
Net Weight (Kg.)	16.5' x 7" x 10.5" inch
Approx. Gross Weight (kg.)	5.5 Kgs.
Outer Case Size L x W x H (INCH)	12 Kgs.

Bi – Layer Tablet Press Intrumented (GMP) (Pilot 200)

About Bi – Layer Tablet Press Intrumented (GMP) (Pilot 200)

Detailed Specification for Bi – Layer Tablet Press Intrumented (GMP) (Pilot 200)

The tablet output depends upon the following factors.

Note

Optional Accessories

Packing Information

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