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About Fluid Bed Processor (3,5,10 KG) – MODEL – SFBP

The SHAKTI Fluid Bed Processor GMP Model offers an effective and efficient method for drying, granulating & coating. It is invented keeping in mind the latest GMP norms with all contact parts AISI 316 Quality. By using modular construction and simplified design, we provide flexible installation. The Machine is vertical type, Electrical controls Auto Mode, Arrangement for spraying an active ingredient on to the carrier bed for top or Bottom spraying, Explosion proof and suitable for efficient accurate and uniform drying wet granulated pharmaceutical solid powder at lower temperature.

Detailed Specification for Fluid Bed Processor (3,5,10 KG) – MODEL – SFBP

  • Technical Specifications
  • Special Features
  • Specifications
  • Electrical Components & Make
Model SFBP – 3 SFBP – 5 SFBP – 10
Product Container    
Container Volume 7 Liters – 3 Kg 10 Liters – 5 Kg 20 Liters – 10 kg
Batch Capacity at 0.5 bulk density 2.5 Kg 4 Kg 8 kg
Electrical Power      
Power supply – Voltage 415 /220 V, 50 / 60 Hz. 415 /220 V, 50 / 60 Hz. 415 /220 V, 50 / 60 Hz.
Total load 7.5 kVA 8.5 kVA 12 kVA
Electrical Heating      
Drying Temp in ° C Max 80° C Max 80° C Max 80° C
Heater 6 Kw 8 Kw 8 Kw
Compressed Filtered Air      
Consumption Max. 100 Nm³ / h Max. 100 Nm³ / h Max. 100 Nm³ / h
Maximum Pressure 5-6 bar 5-6 bar 5-6 bar
Spray Pump      
Output – Max. 100 ml / min 100 ml / min 100 ml / min
Silicone Tubing 4 mm ID 4 mm ID 4 mm ID
Spray Gun      
Top spray Orifice 0.8 Orifice 0.8 Orifice 0.8
Bottom spray Orifice 0.5 Orifice 0.5 Orifice 0.5
Dimensions & Weight      
Dimensions L x W x H mm 1450 x 985 x 1770 1450 x 985 x 1830 1450 x 985 x 1770
Net weight 320 Kg 325 Kg 489 Kg
Gross Weight 620 kg 620 kg 660 kg
Case Size outer L x W x H 63” x 46” x 80” 63” x 46” x 78” 71” x 46” x 83”
Free Air Flow for inlet air (m³/hrs) ±10% approx. 100 m³/hour 200 m³/hour 300 m³/hour
 
  • High Precision and effective drying technology.
  • Single Pot Technology for drying, granulating, & Coating. 
  • Automatic pneumatically operated blowback filter cleaning system.
  • All contact parts are S.S. 316 & Non-contact parts SS 304 as per GMP Standard.
  • Easy to install, operate, clean, convenient & user friendly.
  • Inbuilt design with Inlet hot air and exhaust air blower.
  • Uniform Drying at low temperature.
  • Lamp & Sight Glass for process visualization.
  • Perforated air distribution plates 65% open along with Dutch weave mesh.
  • Sampling Port facilitates withdrawal of any number of samples for In-process Quality Control tests, without interrupting the fluidization process. 
  • Fan motor unit & Filtration unit can be placed in remote areas – optional
  • Heating mode can selectable # electrical / steam / thermic fluid – optional
  • Pneumatically operated inflatable food grade seals provided for filter bag and product container sealing with pressure switches & FRL to ensure fail safe operation.
  • Minimum handling more Hygienic.
  • Easy in Validation.
  • Top Spraying or Bottom spraying (Wurster Coating) & precise flow control Pump
  • Easy mechanism to change from process of granulation to coating – Optional

Saftey Features

  • Explosion vent is provided with rupture disk.
  • Positive Earthing Device ensures complete elimination of static charge.
  • Product Bowl interlocking mechanism.
  • Automatic Temperature & controls, Process cycle controls.
  • Air pressure safety switch installed to ensure pressure is in limit.
  • Overload relay Protection and Emergency stop button.
  • Explosion relief disc.
  • Safe earthing system ensures complete elimination of static charge. 
Description Specification  
Inlet air handler Heater MOC
Pre- Inlet filter
HEPA filter (optional)
SS 316
EU 4
0.3 Micron.
Temperature 35°C to 80°C max.  
Main Structure MOC- SS 304 – Inner surface- Mirror finish, Outer surface- Matt finish  
Bottom chamber MOC- SS 304 – Inner surface- Mirror finish, Outer surface- Matt finish  
Product container MOC- SS 316 L
Inner surface- Mirror finish, Outer surface- Matt finish
All standard features like – Temp. measuring port, Sampling Port, bull-eye window & disconnect type bottom screen
Sieve Dutch weave – SS 316 L
 
Process chamber MOC- SS 316 L
Inner surface- Mirror finish, Outer surface- Matt finish
Inner surface- Mirror finish, Outer surface- Matt finish
 
Exhaust air section Broken bag detector will be provided (optional) to detect accidental leakage through the exhaust air duct. Butterfly valve with actuator.  
Broken Bag Detector at Exhaust air section MOC – SS 316 Sensor mounted on SS Box
Temperature Range – 0 to 250 ?C
 
Product container trolley MOC – SS 304, Trolley wheel PU– Castor wheel
Castor wheel Bkt. SS 304 (02 nos. swivel type & 02 nos. Fixed type)
 
Product filter bag Material – PC Satin
Mesh Size – 10 Micron
Max. temperature – 110 ?C
 
Differential pressure indicator For Pressure Different after Filter
Position – on Main Body
Quantity – 01
Range – 250 – 0 – 250 mm of WG
 
Pressure gauge For Operating air pressure, blow back filter system , container seal
Position – Operating terminal
Make – Festo / Janatics
Range – 0-10 bar
 
Temperature sensor MOC – SS 304
Position – Inlet air ducting, Outlet ducting
Temperature range – 0-150 ?C
Quantity – 02
 
Temperature sensor at product container MOC – SS 316
Position – Product container
Insert length – 50 mm
Temperature range – 0-150 ?C
? Quantity – 01
 
Inflatable seal MOC –Food grade
Max. pressure – 4.5 bar
Product bowl
 
Pre filter Filter class – EU 4
? Efficiency – 90-95 % (10.0 Micron)
 
HEPA filter Filter class – HEPA
Efficiency – 99.97 % (down to 0.3 Micron)
 
Electrical Specification As per Attached Sheet  
Application Machine shall be used to dry Wet Pharmaceuticals materials  
Non-Applicable Machine should not be used for materials restricted under Narcotics Act. It should not be used for explosive & / or radioactive materials.  
Limitations Machine is not suitable for drying liquids or pasty materials.  
Over all dimensions As per General Assembly Drawings.  
Type Details
Electrical Motor Hindustan or equivalent make
Contactors Schneider Make.
MCB Schneider Make.
HMI HMI
AC Drive Schneider Make.
PLC Make Phoenix Make
Connector Strips “Elmex” or “Connectwell” make
Solid Flow monitor (Broken bag detector) One-n-only Make
Humidity Sensor Siemens or Equivalent
DP gauge Omicron Sensing – USA
Pneumatic Pneumatic
Spray Gun Spraying System USA

 

Utility Requirements

Type Details
Electrical Supply 415/220V AC, 3 phase , 50/60 Hz. (as per customers specification)
Compressed Air Flow pressure – 6 bar max.
Quality – oil, water & dust free
Max. Consumption – 45 CMH

 

Optional Features

  • Additional Product containe
  • Advance PLC controls with touch screen & Printe
  • Double scan AHU with Dehumidifier.
  • HEPA filter for Inbuilt AHU
  • Steam or Electric Heater
  • Dry or Wet Scrubber at Exhaust
  • CIP – WIP system
  • FLP motor and push button.
  • FLP Solution pump
  • Solid flow detection System
  • Humidity Sensor
  • Differential Pressure gauge
  • Solid Flow monitor (Broken bag detector).
  • Separate Power Panel Box for Non FLP Area
  • Ducting work

Note: Blower* Capacity depends on the Size / length of Ducting.

Buy FBP-10 KGS

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