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With top & Bottom spraying & PLC with Automation
The SHAKTI Fluid Bed Processor GMP Model offers an effective and efficient method for drying, granulating & coating. It is invented keeping in mind the latest cGMP norms with all contact parts AISI 316 Quality. By using modular construction and simplified design we provide flexible installation.
The Machine is vertical type, Electrical controls Auto Mode, Arrangement for spraying an active ingredient on to the carrier bed for top spraying, Explosion proof and suitable for efficient accurate and uniform drying wet granulated pharmaceutical solid powder at lower temperature.
| Model | SFBP - 500 G | SFBP - 1K |
|---|---|---|
| Product Container | ||
| Container Volume | 500 G / ½ Ltr | 1.2 Kg |
| Batch Capacity At 0.5 Bulk Density | 25 Grams Min / 350 G Max. | 350 G Min / 1 Kg Max. |
| Electrical Power | ||
| Power Supply - Voltage | 440 / 220 V, 3 PH, 50 / 60 Hz. | 440/220 V, 3 PH, 50 / 60 Hz. |
| Total Load | 3 kVA | 3 kVA |
| Electrical Heating | ||
| Drying Temp in °C | Max 80° C | Max 80° C |
| Heater | 2 Kw | 2 Kw |
| Compressed Filtered Air | ||
| Consumption | Max. 100 Nm³ / h | Max. 100 Nm³ / h |
| Maximum Pressure | 6 Bar | 6 Bar |
| Spray Pump | ||
| Spraying Nozzle - Top Spray | 1 No. With 1 MM Size Tip. | 1 No. With 1 MM Size Tip. |
| Spraying Nozzle - Bottom Spray | 1 No. With 1 MM Size Tip. | 1 No. With 1 MM Size Tip. |
| Peristaltic Pump | 0.25 HP With 4 To 100 Ml / Min | 0.25 HP With 4 To 100 Ml / Min |
| Dimensions & Weight | ||
| Machine Dimensions | 700 W x 890 D x 870 mm H | 700 W x 890 D x 900 mm H |
| Table Trolley Dimensions (Option) | 900 W x 850 D x 700 mm H | 900 W x 850 D x 700 mm H |
| Net Weight | 90 Kg | 90 Kg |
It works on the principle of air flow. The process is as follows.
Step 1 : Mixing Dry mixing by fluidizing the material in the machine.
The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size.
Step 2 : Agglomeration / Granulation with TOP SPRAY
Mixed powder is build up into powder granules. The fluidized powder is wetted with binders using top spray guns (Top spraying system). Solvent or water is used for binders. The moistened granulates are dried using hot air and cooled as required.
Agglomeration / granulation
This process is used in fluid beds to form granules from a fine powder. The fluidized powder is wetted with binders using top spray guns. Solvent or water is used for binders. The fluidized powder is wetted until liquid bridges are formed between particles Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments using hot air.
This technology used for formed granules are dust free granules with free flow properties, good dispensability and excellent solubility due to porous structure.
GRANULATION & AGGLOMERATION by TOP SPRAYING SYSTEM
PALLETS COATING BY BOTTOM SPRAYING SYSTEM (WURSTER COATING):
